SafeSmart’s edge protection system has successfully overcome a significant edge protection challenge atop of one of the most state-of-the-art data centres of CDC in Eastern Creek. This project is part of the larger Sydney Data Centres Scheme being undertaken with haste and highlights the need for no-compromises, cutting-edge safety measures during construction.
One of the critical safety requirements identified was the need for an edge protection system around the fortress’s roof area. This system would serve to protect workers during the installation of the roof.
Hindmarsh Constructions, in collaboration with SafeSmart Access, identified the need for a custom solution that could be seamlessly integrated into the existing construction methods without necessitating additional structural modifications such as drilling.
Using precast concrete panels, Hindmarsh uses a well-established methodology for fast and efficient construction. Installing these massive panels requires workers to operate at significant heights, particularly around the roof level.
Traditional edge protection methods often involve drilling into panels, a process that can compromise structural integrity, increase the dangers of silica dust exposure, and weatherproofing—risks no one wants to take when building a data centre.
An out-of-the-box solution was needed to protect crews on top of the data centre.
Instead of resorting to drilling, which can weaken the panels and introduce silica dust exposure, the proposed system leveraged preset ferrules cast directly into the precast panels. These ferrules act as secure anchor points for handrails, providing the necessary edge protection without any additional holes or modifications.
By using modified clutches, the custom edge protection system ensures that attachments are secure, reducing the potential for human error during installation and mitigating drilling into the structure.
SafeSmart’s engineering team worked closely with Hindmarsh Constructions and third-party certifiers, such as Sellick Consultants, to tailor the system to the project’s specific needs. Data crunching was undertaken on everything from wind loads to mesh design features, ensuring compliance with the stringent AS 4994:2019 standards for temporary edge protection.
Beyond safety, the custom system offers significant commercial advantages. By eliminating the need for drilling, the solution preserves the integrity of the precast panels, reducing maintenance costs and potential delays.
From the commercial and methodologies presented, engineers at Hindmarsh could see it as a “no-brainer” to save on labour costs for drilling, enhance safety with a reusable edge protection system, and reduce maintenance costs for drilling repairs.
As a win-win for all stakeholders, the system was adopted for immediate installation.
Implementation of the edge protection system was smooth and efficient. SafeSmart Access ensured that once the components arrived on site, the Hindmarsh team could hit the ground running with minimal training, with thanks to the robust documentation provided.
But support goes further than that. Training, replacement parts, maintenance, and inspections are all included in the through-life support offered to Hindmarsh. It was peace of mind for Hindmarsh, knowing that their investment would be nurtured over the years to come.
Data centre construction has been booming lately, with the need for secure computing facilities increasing month after month. In this innovative sector, it’s time to rethink the approach to edge protection on these data fortresses with cutting-edge protection solutions.
Our edge protection system and precast concrete panels go hand in hand, offering a faster, safer way to safeguard your team at heights. By eliminating the need for drilling, you preserve structural integrity and speed up construction.
Let the data centres crunch the numbers while you avoid crunch time on-site with SafeSmart Access. It’s a solution that delivers results you won’t be disappointed in—keeping your project on track and your people safe.
Data Centres
Industry
Hindmarsh Constructions
Location
New South Wales
Status
Installed on site
Capability
Non-drill precast edge protection
Delivery Model
Custom design with engineering review and supply
Material
